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Aesthetic & Dermatology Device Manufacturing

Supporting aesthetic and dermatology device innovators with advanced product development and manufacturing, from concept to scalable manufacture.

Woman lying back during a facial treatment while a clinician applies a handheld aesthetic device to her cheek.

Designing and Manufacturing Advanced Energy-Based Aesthetic Devices

The global aesthetics market is evolving rapidly, driven by demand for non-invasive treatments, increasing technical complexity, and greater regulatory scrutiny. As technologies continue to advance, aesthetic and dermatology device developers must balance innovation, usability, compliance, and manufacturability while bringing products to market at speed.

From laser-based therapies to RF, ultrasound and IPL systems, today’s devices require precise integration of optics, electronics, and user-centric design - alongside a clear path to regulatory compliance and scalable manufacturing.

G&H | ITL partners with OEMs to bring complex aesthetic and dermatology devices from concept through to commercialization.

Handheld aesthetic/medical laser treatment applicator docked in its cradle beside a touchscreen console on a white clinical device.

Overcoming Complex Challenges

The aesthetics market faces increasingly complex demands on device manufacturers:

  • Regulatory expectations are increasing: More aesthetic systems are now being classified as medical devices under FDA and MDR frameworks, requiring formal design controls and compliance processes.
  • Devices are becoming more technically complex: Modern systems increasingly combine multiple energy modalities - such as laser, RF, ultrasound, and IPL - within a single platform.
  • Speed to market remains critical: While innovation cycles are accelerating, regulatory and engineering requirements are increasing development timelines.
  • Outsourcing is becoming a strategic choice: Many OEMs are turning to experienced partners to manage complexity, reduce risk, and scale manufacturing efficiently.

Success now depends on balancing innovation, compliance, and manufacturability - without slowing down commercialization.

laser treatment - Close-up of a woman receiving a facial laser treatment. She is lying down with protective metal eye shields secured over her eyes and a gloved hand holds a silver handheld laser device near her cheek.

Product Development, Regulatory Support and Manufacturing Readiness

G&H | ITL support the development of advanced aesthetic and dermatology devices through a combination of system design, photonics expertise, regulatory alignment, and manufacturing planning.

Our capabilities include:

  • Multi-modality system architecture across laser, RF, ultrasound, and IPL platforms
  • Optical and photonics integration
  • Embedded systems and control,
  • Human factors and usability engineering.

This allows us to help customers develop complete systems that are designed for both performance and user needs.

Alongside product development, we support the processes needed to move complex devices towards commercialization. This includes:

  • ISO 13485-compliant development approaches
  • Design controls aligned to FDA and MDR expectations
  • Support for risk management, verification, and validation

We also help transition products from prototype to production-ready design, with a focus on cost optimization, supply chain strategy, and design for manufacture.

Engineer testing a green printed circuit board with probe leads and crocodile clips at an electronics lab bench, with instruments and a laptop in the background.

Scalable Manufacturing and Assembly

Our manufacturing and assembly capabilities support:

  • Module, sub-system, and full system build helping customers scale from development into production with confidence
  • With a global footprint across the US, EU, and APAC, we can support regional manufacturing strategies
  • Provide flexibility for both regulated and non-regulated products

By combining development, regulatory support, and manufacturing capability, we help aesthetic device innovators create products that are not only technically advanced, but also commercially viable and ready for scale.

Aesthetic laser - A woman lies on a treatment bed wearing protective black goggles while undergoing a cosmetic procedure. A practitioner, dressed in white and wearing gloves, applies a handheld laser or intense pulsed light (IPL) device to the woman's face in a clinical or spa setting

Applications We Support

We design and manufacture complex energy-based systems across a wide range of aesthetic and dermatology applications:

Skin Treatment & Rejuvenation
  • Non-ablative skin resurfacing
  • Skin tone and texture enhancement
  • IPL and RF-based rejuvenation
Hair & Pigmentation Treatments
  • Laser hair removal
  • Scar and pigmentation removal
Body Contouring & Tightening
  • Ultrasound fat reduction systems
  • RF-based collagen stimulation and tightening
Women’s Health & Specialized Applications
  • Gynaecology laser systems
  • Targeted therapeutic energy delivery
G&H | ITL team in a meeting room collaborating around a table with laptops and prototype devices, beneath a screen displaying the G&H | ITL logo.©️ G&H | ITL

Why G&H | ITL?

Proven Medical Device Expertise

Our heritage in regulated medtech development enables us to support aesthetic systems increasingly classified as medical devices.

Photonics at the Core

We bring deep expertise in:

  • Laser systems
  • Optical components and subsystems
  • Precision photonics integration
System-Level Thinking

We don’t just build components - we design complete, manufacturable systems that balance performance, usability, and cost.

Global Manufacturing Strategy
  • Regional manufacturing for market access
  • Cost-down strategies including low-cost region capabilities
  • Flexibility to scale with demand
Tray of gold fibre-optic G&H Fiber-Q® modules with connectorised leads and coiled white fibres arranged for inspection or testing.©️ G&H Fiber-Q®

A Proven Track Record for Aesthetic Device Innovators

Whether you are developing a next-generation platform or scaling an established product line, the challenges are often the same - balancing performance, usability, regulatory expectations, and cost.

We support:

  • Established aesthetic device designers expanding or upgrading their portfolios
  • Growth-stage companies transitioning from prototype to manufacturable product
  • Teams navigating increasing regulatory requirements for the first time

We are not new to this market. Across G&H, we already support leading aesthetic device manufacturers with critical technologies and system-level capabilities. Through G&H | ITL, we extend that expertise into full device development and manufacturing, giving customers access to broader support from concept through to scale-up.

Solutions

Explore Our Laser Expertise

For laser-specific systems and photonics-driven solutions, explore our dedicated page.

Explore Additional Case Studies

We bring experience from across a range of advanced medical device programs - applying the same engineering, regulatory, and manufacturing expertise required for next-generation aesthetic systems.

Contact Us

Whether you are developing a next-generation aesthetic device or scaling an existing platform, G&H | ITL can support your journey from concept to commercialization.