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Polymer Coatings & Applications

Enhancing Performance Through Coatings and Application Expertise

The optical performance of a polymer component can be dramatically improved through the right coating and finishing processes. At G&H | GS Optics, we offer in-house thin-film coating, assembly, and packaging services designed specifically for polymer substrates. Our coatings reduce reflection, enhance durability, control wavelength transmission, and enable specialized applications across medical, defense, imaging, and sensing systems.

End-to-End Capability from Design to Application

With over a century of experience in polymer optics manufacturing, G&H provides a vertically integrated approach - design, mold, coat, assemble, and validate - all under one roof at our Rochester, NY facility. Our coating engineers collaborate directly with optical designers to ensure each component’s surface properties match its intended spectral, mechanical, and environmental requirements.

Core Capabilities:

  • Advanced thin-film coating deposition for polymer substrates
  • Anti-reflective (AR), high-reflective (HR), and bandpass coatings
  • Optical assemblies built in ISO Class 7 cleanroom environment
  • Surface preparation and plasma treatment for coating adhesion
  • Environmental and durability testing (temperature, humidity, abrasion)
  • Integration into medical consumables and optical subassemblies
  • Advanced optical metrology and inspection facilities

Polymer Coating Types and Benefits

All coatings are applied using precision vacuum deposition and plasma pretreatment methods to ensure uniform adhesion, durability, and spectral accuracy.

Coating TypeFunctionKey BenefitsTypical Application
Anti-reflective (AR)Reduces surface reflectionIncreases transmission and image clarityImaging, sensors, medical optics
High-reflective (HR)Maximizes surface reflectivityEnables polymer mirrors and beam managementReflective optics, metrology
Bandpass / DichroicTransmits selected wavelength bandsEnables color or spectral separationAR/VR, illumination, laser systems
Protective /HardcoatImproves abrasion resistanceEnhances durability of polymer opticsField instruments, consumer decives
Metallic Coatings (AI, Ag, Au)Provides reflective or conductive surfacesUsed in mirrors and hybrid opticsDefense, illumination, metrology

Applications Across Industries

  • Medical and life sciences – coated lenses and consumables for imaging and diagnostics
  • Defense and aerospace – AR and HR coatings for lightweight polymer systems
  • Industrial and metrology – coated optics for illumination, sensing, and inspection
  • AR/VR and consumer electronics – optical coatings for displays and light management
  • Photonics and research – wavelength-selective coatings for experiments and instruments

Why G&H | GS Optics

  • Over 100 years of polymer optics heritage in Rochester, NY
  • Full in-house design, molding, coating, and assembly
  • Expertise in optical coatings for PMMA, COP, polycarbonate, and other polymers
  • ISO-certified, ITAR and DDTC-registered facility
  • Proven experience supporting OEMs in regulated and mission-critical industries

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